Effect of Heating Temperature, Holding Time and Stabilization Temperature on the Al-Foam Properties

Dewi Puspitasari, Poppy Puspitasari, Mazli Mustapha, Turnad Lenggo Ginta

Abstract


The interest in metallic foam is increasing since their cellular structures have a unique combination of properties such as high stiffness, low density, lightweight, high specific strength, and thermal insulation. Commonly, the performance of metallic foam can be improved by the heat treatment process. However, the previous heat treatment methods still present the brittle crack path and the research on heat treatments of the metal foam properties is very limited. In this study, individual parameters in stress relieving treatment that contribute to Al-Foam properties were investigated. The stress-relieving process of the samples was performed using a vacuum furnace. The composition of aluminium foam was determined by X-Ray Fluorescence (XRF). The hardness test was conducted using a microhardness tester. Quasi-static compression test was conducted by a universal testing machine. From the SEM-EDX elemental images, it can be observed that traces of Ca, Fe, Ti, and Si have a homogeneous distribution in the Al-matrix. In the result obtained, the mechanical properties of aluminium alloy foam decrease when the heating temperature is enhanced. The mechanical properties of closed-cell aluminium alloy increase with the reduction of the holding temperature. This was due to the recovery and recrystallization process which depended on time and temperature during the heat treatment process. The mechanical properties of aluminium foam were raised after increasing the stabilization temperature. This finding was due to the vibrational atomic motion in the recovery process.


Keywords


Al-foam, heating temperature, holding time, mechanical properties, stabilization temperature

Full Text:

PDF

References


W. Zhang and J. Xu, “Advanced lightweight materials for Automobiles: A review,” Mater. Des., vol. 221, 2022, doi: 10.1016/j.matdes.2022.110994.

S. Sunder Sharma, S. Yadav, A. Joshi, A. Goyal, and R. Khatri, “Application of metallic foam in vehicle structure: A review,” Mater. Today Proc., vol. 63, pp. 347–353, 2022, doi: https://doi.org/10.1016/j.matpr.2022.03.201.

B. Bauer, S. Kralj, and M. Bušić, “Production and application of metal foams in casting technology,” Teh. Vjesn., vol. 20, no. 6, pp. 1095–1102, 2013.

J. Banhart, “Manufacture, characterization and application of cellular metals and metal foams,” Prog. Mater. Sci., vol. 46, pp. 559–632, 2001.

Z. Wang, J. Shen, G. Lu, and L. Zhao, “Compressive behavior of closed-cell aluminum alloy foams at medium strain rates,” Mater. Sci. Eng. A, vol. 528, no. 6, pp. 2326–2330, 2011, doi: 10.1016/j.msea.2010.12.059.

Y. Chen, R. Das, and M. Battley, “Effects of cell size and cell wall thickness variations on the stiffness of closed-cell foams,” Int. J. Solids Struct., vol. 52, pp. 150–164, 2015, doi: 10.1016/j.ijsolstr.2014.09.022.

E. P. Becker, “Trends in tribological materials and engine technology,” Tribol. Int., vol. 37, no. 7, pp. 569–575, 2004, doi: https://doi.org/10.1016/j.triboint.2003.12.006.

M. G. Insights, “Aluminium Foam Market.” https://www.gminsights.com/industry-analysis/aluminum-foam-market

V. K. Jeenager, V. Pancholi, and B. S. S. Daniel, “The Effect of Aging on Energy Absorption Capability of Closed Cell Aluminum Foam,” Adv. Mater. Res., vol. 585, pp. 327–331, 2012, doi: 10.4028/www.scientific.net/AMR.585.327.

Z. Wang, Z. Li, J. Ning, and L. Zhao, “Effect of heat treatments on the crushing behaviour and energy absorbing performance of aluminium alloy foams,” Mater. Des., vol. 30, no. 4, pp. 977–982, 2009, doi: 10.1016/j.matdes.2008.06.058.

D. Lehmhus and J. Banhart, “Properties of heat-treated aluminium foams,” Mater. Sci. Eng. A, vol. 349, no. 1–2, pp. 98–110, 2003, doi: 10.1016/S0921-5093(02)00582-8.

Y. Feng, N. Tao, Z. Zhu, S. Hu, and Y. Pan, “Effect of aging treatment on the quasi-static and dynamic compressive properties of aluminum alloy foams,” Mater. Lett., vol. 57, no. 24–25, pp. 4058–4063, 2003, doi: 10.1016/S0167-577X(03)00265-9.

T. Miyoshi, M. Itoh, S. Akiyama, and A. Kitahara, “ALPORAS aluminum foam: Production process, properties, and applications,” Adv. Eng. Mater., vol. 2, no. 4, pp. 179–183, 2000, doi: 10.1002/(SICI)1527-2648(200004)2:4<179::AID-ADEM179>3.0.CO;2-G.

D. Puspitasari, T. L. Ginta, P. Puspitasari, and M. Mustapha, “The effect of thermal processing parameters on the mechanical properties of aluminium alloy foam,” J. Achiev. Mater. Manuf. Eng., vol. 91, no. 1, pp. 12–17, 2018, doi: 10.5604/01.3001.0012.9652.

W. D. C. and . D. G. Rethwisch, Materials Science and Engineering. New Jersey: John Wiley &Sons, Inc., 2010.

W. D. Callister Jr and D. G. Rethwisch, Characteristics, Application, and Processing of Polymers in Materials Science and Engineering, New Jersey: ohn Wiley &Sons, Inc., 2018.

M. J. Jones and F. J. Humphreys, “Interaction of recrystallization and precipitation: The effect of Al3Sc on the recrystallization behaviour of deformed aluminium,” Acta Mater., vol. 51, no. 8, pp. 2149–2159, 2003, doi: 10.1016/S1359-6454(03)00002-8.

J. Lázaro, E. Solórzano, M. A. Rodríguez-Pérez, O. Rämer, F. García-Moreno, and J. Banhart, “Heat Treatment of Aluminium Foam Precursors: Effects on Foam Expansion and Final Cellular Structure,” Procedia Mater. Sci., vol. 4, pp. 287–292, 2014, doi: 10.1016/j.mspro.2014.07.559.

D. H. Herring, “Stress Relief,” Wire Form. Technol. Int., vol. 13, no. 3, pp. 26–28, 2010.

O. E. Olorunniwo, P. O. Atanda, and K. J. Akinluwade, “Effects of Variation of Some Process Variables on Recrystallization Rate of Aluminium Alloy ( 6063 ),” Mater. Charact., vol. 8, no. 1, pp. 1–14, 2009.

D. Puspitasari, T. L. Ginta, M. Mustapha, N. Sallih, and P. Puspitasari, “Statistical optimization of stress relieving parameters on closed cell aluminium foam using central composite design,” Arch. Mater. Sci. Eng., vol. 89, no. 2, pp. 55–63, 2018, doi: 10.5604/01.3001.0011.7172.




DOI: http://dx.doi.org/10.17977/um016v7i22023p147

Refbacks



Copyright (c) 2023 Journal of Mechanical Engineering Science and Technology (JMEST)

Creative Commons License
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

View My Stats