Thermophysical, Rheological and Wear Resistance of Canola Oil Biolubricant with Calcium Carbonate Additive Nanoparticle as Coolant in CNC Machining

Alfandi Jaelani, Poppy Puspitasari, Diki Dwi Pramono, Alief Muhammad, Muhammad Kozin, Muhammad Kashif

Abstract


Vegetable oil-based cutting fluids are of great importance in supporting green and sustainable manufacturing. This research introduces a new groundbreaking vegetable lubricant formulated with canola oil as the base material, coupled with CaCO3 nanoparticles synthesized from scallop shell waste and used as a cutting fluid in the AISI 1045 CNC machining process steel sprayed with minimum quantity lubrication (MQL). This investigation delves into the thermophysical, rheological, and wear resistance of the developed bio-lubricant. The results of this analysis show density value increased in the canola + CaCO3 0.15% sample by 3.28% of the pure canola sample, as did the viscosity value, an increase occurred in the canola + CaCO3 0.20% sample, at a temperature of 40oC it increased by 31% and at a temperature of 100oC it increased 42% of the pure canola sample. Thermal conductivity testing also showed an increase in the canola + CaCO3 0.15% sample by 1.8% compared to the pure canola sample. Optimal performance in reducing cutting tool wear was observed in the canola + CaCO3 0.15% sample, resulting in a 30% reduction compared to pure canola samples. This reduction also led to the smoothest chip surface and a silver-colored chip. This advancement positions our canola oil-based cutting fluid as a high-performance and environmentally friendly substitute for traditional cutting fluids. The findings underscore its potential for widespread adoption by the industry, promising a transformative change towards sustainable and environmentally friendly machining.

Keywords


Biolubricant, canola oil, cutting fluid, calcium carbonate, minimum quantity lubrication

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References


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DOI: http://dx.doi.org/10.17977/um016v9i22025p317

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